Welding Solutions for Critical Weld Problems
TCR Advanced has expertise in handling critical
for the aged plant components. Nowadays the material resources are limited and cost of new components is increasing day by day. The repair weld solutions can salvage the critical components of process plant and can make huge saving in terms of production loss. The repair weld technology requires in-depth understanding of the metallurgical aspects vis-à-vis operating conditions. It requires a very clear understanding of physical metallurgy and welding technology.
When any plant or critical machinery component undergoes breakdown an immediate solution is sought after. Many a times the repair welding is done with little or no understanding about the consequences on account of metallurgical changes, which in turn proves to be disastrous and, as a result of this, at times the management loses the trust in the technical competency of concerned staff. This promotes hasty decisions of replacing the components at premium cost. Instead of this a systematic metallurgical investigation would help in assessing the extent and nature of degradation and evolving proper welding procedure. TCR Advanced has helped the industries by providing the Welding Solutions on critical pump casing, shaft, nitrided components, reformers, and so on.
Our technical consulting team can be approached with detailed history of problem. The team member can reach to your site within 24 hours and start collecting information and data on the components to be repaired. At times for successful repair a mock test is necessary from the same material preferably for the aged material of similar grade. In case, it is not available then virgin material of the similar grade is used. A mock test will establish the confidence in welder and welding parameters. After successful welding, through NDT testing is recommended to ensure the trouble-free weld joint for future service.
Welding Procedure Qualification & Welder Qualification
TCR Advanced has expertise in
because of the established procedures such as Welding procedure specification (WPS), Procedure qualification record (PQR) and welder performance qualification (WPQ).